Products and services 2017-11-08T15:34:23+00:00

Products and services

Services
Flame and plasma cutting | Bending | Bevelling | Welding | Machining | Quality assurance | Surface treatment and painting | Subassembly

Grades

Carbon Steel | Pressure Vessel Steel | Stainless Steel | Duplex | Super Duplex | Super Austenitic | Gray Iron | Ductile Iron | Titanium | Aluminium

Ferral Components offers a wide selection of high standard metal components as well as manufacturing services to different industrial sectors, such as mechanical engineering, shipyard, oil & gas, chemical and paper & pulp industries.

Quality and certificates

Quality Assurance
All steel grades:
Tensile testing, impact testing, Charpy V, elongation, contraction, hardness (Brinell), and inter granular corrosion.

Duplex:
Hot tensile and ferrite measurement.

Extra testing:
VT (visual testing), PT (check for surface cracks), UT (check of containment), impact test (minus temperature and X-rays).

Dimensional inspection:
Faro 7-axis measuring arm 2,4 m, Trimos Horizon 1000 measuring instrument.

Certificates
ISO 9001:2008 Quality management system
ISO 14001:2004 Environmental management system
European Pressure Equipment Directive 2014/68/EU standard EN 764-5:2014
EN 1090-2:2008+A1:2011
Achilles Certificate of Registration

Machinery

5-Axis Machining Center
• DMG DMU 200P, 1,800 x 2,000 x 1,100 mm CNC Vertical Machining Centers
• DMG 200T, 1,800 x 2,000 x 1,100 mm
• Johnford 1024, 1,400 x 710 x 710 mm
• Yang, 600 x 400 x 600 mm
• Unisign Univers 8, 3,400 x 800 x 650 mm

CNC Horizontal Machining Centers
• Kitamura H600B, 1,016 x 813 x 765 mm, 6 pallets

Travelling Column Vertical CNC Machining Centers
• Unisign Uniport 6, 8,000 x 2,000 x 1,000 mm
• Unisign Uniport 3, 3,000 x 1,200 x 1,000 mm

CNC Horizontal Turning Machines
• Colchester 6000L, max. dia. 800 mm
• Haas SL30, max. dia. 600 mm
• Tornado, max. dia. 550 mm
• Pinochio, max. dia. 500 mm, teach in lathe (NC)
• Puma, max. dia. 700 mm

CNC Vertical Turning Center
• Hankook VTC-160E, max. dia. 2,000 mm
• Unisign Univers 6, max. dia. 1,100 mm, 2-chucks

CNC Vertical Turning Machine
• Pittler PV1000/1-1, max. dia. 1,200 mm
• Okuma ACT2SP5, max. dia. 780 mm, 2-chucks

Manual Vertical Turning Machine
• max. dia. 2,400 mm

Manual Horizontal Turning Lathes
• 5 pcs

Flame and Plasma Cutting
• 2 pcs Robotronic-CNC-controlled flame-cutting machines
• 1 pcs Robotronic-CNC-controlled fine-line plasma
• Max. plate size 100 x 2,500 x 6,000 mm

Sawing
• Cold circular saw, Kaltenbach 400

CNC ABS (material loading, feeding system)
• Cold circular saw, Kaltenbach 400 CNC
• Horizontal band saw, Kasto Twin A2

Profile Bending
• Roundo R 7S, 300 cm3

Ring Bending
• Irle

Shotb lasting
• Konrad Rump

Welding
• 2 pcs Motoman weldingrobot, 6-axis
– Manipulator, two welding station
– CNC table, four welding cells, station
• Several Mig/Mag welding machines

Hydraulic Press Brake
• SMT 400 tons/3,700 mm

Fork Lifts
• Kalmar LMV 9,000 kg
• JCB Teletruck TLT30-4, 3,000 kg
• Combilift, 3,000 kg
• Manitou MSI 30T, 3,000 kg
• Mitsubishi, 1,600 kg, 3 pcs